Thermal Storage Regenerative Catalytic Oxidiser Low Energy Consumption Pollution Control

Advanced pollution control system combining efficient heat storage and catalytic reaction technology for low energy consumption and high efficiency VOC treatment.

The thermal storage catalytic furnace integrates efficient heat storage and catalytic reaction technologies to recycle thermal energy through ceramic media, significantly reducing energy consumption while achieving high purification rates for organic waste gases. Featuring automated control systems and stable operation, this equipment is ideal for chemical, coating, printing, and other industrial applications requiring environmental compliance with reduced operating costs.

Untreated waste gas passes through a pre-stage water seal tank to remove moisture and particulates, then is pressurized by a waste gas fan and directed through a flame arrester into the ceramic heat storage layer. The gas is preheated to approximately 350°C before entering the catalytic layer where organic components undergo complete oxidation. An electric heating device ensures the catalytic bed outlet temperature reaches 400°C for thorough pollutant destruction. The treated flue gas then transfers heat to another set of regenerative chambers before being discharged through the chimney, meeting all emission standards.

The Regenerative Catalytic Oxidizer (RCO) utilizes two insulated chambers filled with high-temperature ceramic media. Process streams enter an energy recovery chamber where ceramic media preheats the gas before oxidation. After catalytic oxidation converts pollutants to CO₂ and water vapor, the clean gas exits through the second recovery bed, transferring heat to the ceramic media for the next cycle. This combination of catalyst and ceramic media significantly reduces fuel consumption and operating costs.

Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and JICUI-Ruidings Joint Innovation Center, equipped with advanced analytical instrumentation including ICP emission spectrometry, atomic absorption spectrophotometry, and comprehensive testing capabilities for heavy metals, elemental analysis, off-gas calorific value, and volatile waste analysis.

Ruiding specializes in engineering, fabrication, construction, and commissioning of industrial waste combustion treatment systems including thermal oxidizers, heat recovery systems, pressure vessels, flue gas treatment systems, and plate heat exchangers. With over 250,000 square meters of building area and nearly 300 technical staff, Ruiding has completed more than 500 projects across various industries, maintaining significant market share in the petrochemical sector.

Environmental Protection Engineering Class 2 EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation certificate, A2 pressure vessel design and manufacturing certificate, GC1/GC2 pressure pipeline certificates, and comprehensive quality, environment, and safety management system certifications.

Ruiding holds independent import and export rights and provides equipment export and technical solution customization services for international customers.