Customized Flow Channel Bulk Solid Plate Heat Exchanger
Customized Flow Channel Bulk Solid Plate Heat Exchanger with Leakage Monitoring and Low Maintenance Cost
Overview
This heat exchanger plays a vital role in the heat exchange process of bulk solid materials with its efficient and stable performance. Utilizing advanced heat transfer technology, it can complete heat exchange of large material volumes in minimal time, significantly improving production efficiency. The precise temperature control system maintains material temperature within minimal error ranges to ensure consistent product quality. Easy maintenance features simplify daily operations and reduce enterprise operating costs.
Product Introduction
The bulk solid plate heat exchanger is an indirect heat transfer equipment based on laser welding pillow plate stacking technology, specifically designed for powder, granular and block solids. It achieves optimal performance through gravity flow (speed 0.1-1.5 m/s):
- Efficient Temperature Control: Indirect contact between cold/hot medium and solid particles ensures pollution-free heat transfer
- Wide Applicability: Suitable for high and low temperature materials including urea, plastic particles, catalysts, and more
- Modular Structure: Vertical compact design minimizes footprint and enables seamless integration into continuous production lines
Technical Specifications
| Category |
Parameter Description |
| Material |
Stainless steel (SUS304, SUS316, 2205 duplex steel) |
| Plate Thickness Combination |
Double-layer embossed plate: 0.8mm+0.8mm, 1.0mm+1.0mm, 1.2mm+1.2mm, 1.5mm+1.5mm, 2.0mm+2.0mm |
| Heat Transfer Medium |
Air, water, steam, thermal oil, pure liquid medium |
| Surface Treatment |
Polishing, sandblasting and other customized treatments |
| Standard Specification |
DIN, GB, ISO, JIS, ASME and other international standards |
| Structural Design |
Vertical compact, customizable plate spacing |
Key Advantages
- Fully enclosed plate structure meeting strict environmental standards
- Food-grade polished surface for easy cleaning and no residual risk
- Energy-saving turbulent enhanced heat transfer design reduces energy consumption by 20%-30%
- No moving parts ensures low maintenance cost with service life exceeding 10 years
- Supports any combination of plate thickness (0.8mm~2.0mm), plate spacing and size customization for different particle hardness and heat load requirements
- Material options include SUS304/316/2205 for corrosion resistance and high temperature resistance (800℃)
- Wide flow channel design minimizes blockage and ensures continuous production
Applications
- Fertilizers - Urea, Ammonium Nitrate, NPK
- Chemicals - Ammonium Sulphate, Soda Ash, Calcium Chloride
- Plastics - Polyethylene, Nylon, PET Pellets, Polypropylene
- Detergents and Phosphates
- Food Products - Sugar, Salt, Seeds
- Minerals - Sand, Resin coated Sand, Coals, Iron Carbide, Iron Ore
- High temperature Materials - Catalyst, Activated Carbon
- Bio Solids Granules
Research & Development
Ruiding has established the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the Key Laboratory of the JICUI-Ruidings Joint Innovation Center. This laboratory is equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. It possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis.
Frequently Asked Questions
What is the company's main business?
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment such as heat exchangers, sludge dryers, etc.
Do you have industry qualification certification?
The company has passed quality, environment, occupational health, and occupational hygiene and safety management system certifications, and holds second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
What are the core products?
Waste gas incinerator: Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
Waste liquid incinerator: Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
Solid incinerator: Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
A-level boiler: Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
Plate heat exchanger: Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
Incineration auxiliary machine: Sludge dryer, customized burner, solid waste crusher, VOC catalyst
In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?
We have 29 patented technologies covering incinerator structure optimization and heat recovery. The company has a first-class design team in China with solid theoretical foundation and rich design and practical experience. Designers combine operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and plans can be modified according to buyer requirements with optimization suggestions based on buyer data and processes.
What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
Are there any successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
Is there any international business cooperation?
Holding independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.