11tons/H Steam Generation Preheating Rotating Kiln
Large Capacity Energy Saving Industrial Rotary Kiln System
Product Overview
The rotary kiln is a large-scale high-temperature calcining equipment that achieves uniform heating of materials through drum rotation. Widely used in cement, metallurgy, chemical industry, and environmental protection sectors, it features high-temperature stability, efficient heat exchange design, and modular structure for continuous production in demanding industrial applications.
Project Implementation
Case Study: Shandong Zibo Chemical Plant
Accepted Time: November 2022
Location: Shandong Zibo
Solution: Custom Rotary Kiln System
Pollution Source: Hazardous Waste
This specialized rotary kiln system was engineered for Zibo Qixiang Tengda Chemical Co., Ltd. to process hazardous solid waste, sludge, waste liquids, and chemical byproducts. The system effectively reduces harmful emissions while supporting environmentally responsible production operations.
System Specifications
Processing Capacity: 30,000 tons per year (approximately 100 tons daily)
Steam Output: 11 tons per hour at 4.2 MPa and 435°C
Facility Footprint: 33 meters × 108 meters
Waste Composition Analysis
| Parameter |
Value |
| Lower Heating Value (kcal/kg) | 3500 |
| Carbon Content (%) | ~34.5 |
| Hydrogen Content (%) | ~5.5 |
| Oxygen Content (%) | 5.8 |
| Nitrogen Content (%) | 2.0 |
| Sulfur Content (%) | <2.0 |
| Chlorine Content (%) | <2.0 |
| Fluorine Content (%) | <0.05 |
| Moisture Content (%) | 23.26 |
| Inert Materials (%) | 23.27 |
Technology & Innovation
Ruiding's independently developed rotary kiln combines traditional advantages with significant technological advancements. The system features enhanced heat exchange efficiency, improved ash burnout rates, and incorporates high-temperature grate technology that elevates combustion chamber performance.
The chain-type evaporator addresses inadequate air-waste contact in traditional designs, optimizing heat exchange and combustion effectiveness while preventing slag formation and extending equipment lifespan.
Key Advantages
- Reliable operation with advanced automated feeding and ash discharge systems
- Selective Catalytic Reduction (SNCR) system for efficient NOx removal
- Activated carbon adsorption and dual-bag dust removal for dioxin compliance
- Integrated heat recovery system capturing residual heat for energy savings
Research & Development
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and JICUI-Ruidings Joint Innovation Center, equipped with advanced analytical instrumentation for comprehensive waste analysis and system optimization.
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning of industrial waste combustion treatment systems, including thermal oxidizers, heat recovery systems, pressure vessels, and flue gas treatment solutions.
With over 250,000 square meters of manufacturing facilities and nearly 300 technical staff, Ruiding has completed more than 500 engineering projects across various industries, maintaining significant market presence in the petrochemical sector.
Certifications & Qualifications
Environmental Protection Engineering Class 2, ASME Certification, Class A Boiler Manufacturing License, Pressure Vessel A2 Design & Manufacturing Certificate, and comprehensive pressure pipeline certifications.
Frequently Asked Questions
What is the company's main business?
Focus on R&D, design, production, installation and commissioning of industrial waste (gas/liquid/solid) incineration treatment equipment and specialized boilers, including supporting equipment such as heat exchangers and sludge dryers.
Do you have industry qualification certification?
Comprehensive certifications including quality, environment, occupational health, and safety management systems, plus specialized engineering and manufacturing qualifications for environmental protection, boilers, and pressure equipment.
What are the core products?
Waste Gas Incinerators: RTO, RCO, CO, TO, SCR systems
Waste Liquid Incinerators: Organic, salt-containing, heavy component residue
Solid Incinerators: Rotary kiln, pyrolysis, fluidized bed, step-type
Boilers: Modular waste heat, tunnel waste heat, integrated incineration systems
Heat Exchangers: Pressure plate, vortex tube, spiral tube
Auxiliary Equipment: Sludge dryers, burners, crushers, VOC catalysts
What technical advantages do you offer?
29 patented technologies covering incinerator optimization and heat recovery. Expert design team with solid theoretical foundation and practical experience, capable of rapid design response and process optimization.
What does your service scope include?
Full-process services from project consultation and design to equipment manufacturing, installation, commissioning, and pressure pipeline/boiler renovation support.
How to obtain cooperation or quotation?
Do you support international business cooperation?
Yes, we hold independent import and export rights and provide equipment export and technical solution customization for international customers.