Intelligent Control Membrane Wall Boiler Water Cooled Double Cylinder
Intelligent Control Membrane Wall Boiler Double Cylinder Reduced Energy Consumption
Overview
The membrane wall boiler adopts advanced water-cooled wall structure design, with a thermal efficiency of more than 90%, which significantly reduces industrial fuel consumption. Its modular membrane wall welding process ensures stable operation under high temperature and high pressure, and is suitable for industries that require continuous steam supply, such as chemical plants, power stations, and papermaking. It is energy-saving and environmentally friendly, meets industrial boiler emission standards, and helps companies reduce operating costs.
Product Introduction
This boiler is a steam boiler that recovers waste heat from high-temperature flue gas. This boiler is equipped with water-cooled wall, evaporator, and economizer (flue gas flow direction) in sequence to meet the needs of device technology and energy saving and consumption reduction. This boiler adopts a vertical structure, which includes a drum, water-cooled wall, evaporator, economizer, and main body pipeline. Among them, the water cooling system, economizer, flue, and ash hopper adopt a complete structure.
Technical Specifications
| Boiler model |
Q8.32/1340-6-1.0 |
| Flue gas flow |
8320Nm³/h |
| Flue gas temperature |
1340℃ |
| Rated evaporation capacity |
6.0t/h |
| Rated steam pressure |
1.0MPa |
| Rated steam temperature |
184℃ |
| Feed water temperature |
104℃ |
| Exhaust gas temperature |
215℃ |
| Rated thermal efficiency |
85.6% |
| Boiler layout |
Open-air layout |
Key Advantages
- High Efficiency and Energy Saving: Designed for recovering waste heat from high-temperature flue gas, effectively utilizing heat energy with 85.6% thermal efficiency, significantly reducing energy consumption and operating costs.
- Compact Structure: Vertical layout with compact design minimizes footprint while maintaining easy installation and maintenance. Complete structure integration improves overall stability and reliability.
- Stable Performance: Rated evaporation capacity of 6.0t/h meets most industrial steam needs. Steam pressure of 1.0MPa and temperature of 184℃ ensure consistent steam quality for production processes.
- Strong Applicability: Open-air layout provides high adaptability for various industrial environments. Handles flue gas flow rates up to 8320Nm³/h for large-scale high-temperature flue gas processing.
Applications
Suitable for high-temperature and high-pressure scenarios such as industrial waste heat recovery, large-scale central heating, and chemical production. Single-unit steam capacity ranges from 10 to 200 tons.
Research & Development
Ruiding has established the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the Key Laboratory of the JICUI-Ruidings Joint Innovation Center.
This laboratory is equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. It possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis.
Company Introduction
Ruiding specializes in the engineering, fabrication, construction, and commissioning service of industrial waste combustion treatment systems including thermal oxidizers (incinerators), heat recovery systems (boilers), pressurized vessels, flue gas treatment systems (DeSOX, DeNOx) and plate heat exchangers.
Ruiding holds Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for pressure vessel, GC1, GC2 pressure pipeline designing & construction certificate.
Ruiding covers a building area of over 250,000 square meters and employs nearly 300 professional technical staff. We have completed over 500 engineering projects across various domestic and international industries, with significant market share in the petrochemical industry.
Frequently Asked Questions
What is the company's main business?
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.).
Do you have industry qualification certification?
The company has passed quality, environment, occupational health, and occupational hygiene and safety management system certifications, and holds second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
What are the core products?
Waste gas incinerator: Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RCO), catalytic oxidation furnace (CO), high temperature thermal incinerator (TO), catalytic denitrification furnace (SCR)
Waste liquid incinerator: Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
Solid incinerator: Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
A-level boiler: Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
Plate heat exchanger: Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
Incineration auxiliary machine: Sludge dryer, customized burner, solid waste crusher, VOC catalyst
In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?
We have 29 patented technologies covering incinerator structure optimization and heat recovery. The company has a first-class design team in China with solid theoretical foundation and rich design experience. Designers combine operation of advanced domestic and international devices for process and structural design, with fast response times and optimization suggestions based on buyer requirements.
What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
Are there any successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
Is there any international business cooperation?
Holding independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.