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Multi Process Configuration Laser Welded Pillow Plate Enhanced Turbulence
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Multi Process Configuration Laser Welded Pillow Plate Enhanced Turbulence
| Place of Origin | China |
| Brand Name | RUIDING |
| Certification | ASME/GB/ISO/EAC(EAEU) |
| Model Number | Pillow plate |
Product Details
Equipment:
Import Processing Equipment
Thickness:
1mm-5mm
Cost:
Cost-effective
Feature:
Cooling Water
Processing Technology:
Laser Cutting, Bending, Etc.
Corrosion Resistance:
High
Delivery Time:
1 Week - 2months
Warranty:
1 Year
HS Code:
8419500090
Highlight:
Pillow Plate Enhanced Turbulence
,compact stainless steel pillow plates
,multi process pillow plate
Payment & Shipping Terms
Minimum Order Quantity
1
Price
Negotiable
Payment Terms
L/C,T/T
Product Description
Multi Process Configuration Laser Welded Pillow Plate Enhanced Turbulence
Product Overview
Our innovative pillow plate integrates advanced digital twin simulation and laser welding technologies to optimize welding parameters and ensure superior quality. Laser welding provides high-precision connections with minimal deformation, while hydraulic expansion technology eliminates welding stress for enhanced reliability. This combination delivers performance far superior to traditional plates, supporting heat exchange equipment upgrades and improving energy efficiency across industries.
Product Introduction
Pillow plates are formed by spot welding two metal plates using laser or resistance welding, combined with hydraulic expansion to create wavy flow channels. This design provides excellent sealing, structural stability, high pressure resistance (100 Bar), and high temperature tolerance (800℃).
Single-layer Embossed Plate: Features a thicker base plate (≥2mm) with expanded top thin plate, ideal for jacketed containers and static heat transfer applications.
Double-layer Embossed Plate: Symmetrically expanded thin plates form modular heat exchanger stacking units for dynamic heat transfer requirements.
Flow Guide Baffle Design: Optimizes fluid flow direction and velocity distribution through strategic welding patterns to maximize heat transfer efficiency.
Double-layer Embossed Plate: Symmetrically expanded thin plates form modular heat exchanger stacking units for dynamic heat transfer requirements.
Flow Guide Baffle Design: Optimizes fluid flow direction and velocity distribution through strategic welding patterns to maximize heat transfer efficiency.
Product Parameters
| Category | Parameter Description |
|---|---|
| Material | Stainless steel (SS304, 316L, 2205 duplex steel), Hastelloy, titanium, etc. |
| Plate Thickness Combination | Double-layer: 0.8mm+0.8mm, 1.0mm+1.0mm, 1.5mm+1.5mm, etc. Single-layer: 0.8mm+2.0mm, 1.0mm+2.5mm, 1.2mm+4-15mm, etc. |
| Maximum Pressure | Normal conditions: 60 Bar Extreme conditions: 100 Bar (applicable to 800℃ high temperature) |
| Surface Treatment | Polishing, sandblasting, and other customized treatments |
| Standard Specification | DIN, GB, ISO, JIS, ASME and other international standards |
Key Advantages
- Laser welding ensures high-precision weld quality for superior sealing and pressure resistance
- Hydraulic expansion forming creates turbulence-enhanced flow channels, increasing heat transfer efficiency by 30%+
- Supports extreme working conditions (100 Bar/800℃) with excellent corrosion resistance and anti-deformation properties
- Fully sealed structure eliminates leakage risk with service life exceeding 15 years
- Flexible single-layer/double-layer configurations adapt to diverse heat transfer scenarios
Applications
- Industrial heat transfer: reactor jackets, flue gas waste heat recovery, melting crystallizers
- Environmental protection and energy: sewage treatment, ice storage systems, exhaust gas condensation
- Refrigeration and heat storage: plate falling film coolers, immersion heat exchangers
R&D and Production Capabilities
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the JICUI-Ruidings Joint Innovation Center. Our laboratories are equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzers, high-temperature combustion rate analyzers, and rapid equilibrium flash point testers. We possess comprehensive capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis.
Frequently Asked Questions
What is the company's main business?
We focus on R&D, design, production, installation and commissioning of industrial waste (gas/liquid/solid) incineration treatment equipment and special boilers, along with supporting equipment such as heat exchangers and sludge dryers.
Do you have industry qualification certification?
We hold quality, environment, occupational health, and safety management system certifications, along with second-level environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing, Class A boiler installation and maintenance, A2 pressure vessel design and manufacturing, GC1/GC2 pressure pipeline design and installation, and Class A environmental pollution control qualifications.
What are the core products?
Waste Gas Incinerators: RTO, RCO, CO, TO, SCR systems
Waste Liquid Incinerators: Organic, salt-containing, and heavy component residue incinerators
Solid Incinerators: Rotary kiln, gas-controlled pyrolysis, fluidized bed, and step-type incinerators
A-level Boilers: Modular waste heat, tunnel waste heat, furnace-boiler integrated, membrane wall, and fire tube boilers
Plate Heat Exchangers: Fully welded pressure, vortex tube, and spiral tube heat exchangers
Incineration Auxiliary Equipment: Sludge dryers, custom burners, waste crushers, VOC catalysts
Waste Liquid Incinerators: Organic, salt-containing, and heavy component residue incinerators
Solid Incinerators: Rotary kiln, gas-controlled pyrolysis, fluidized bed, and step-type incinerators
A-level Boilers: Modular waste heat, tunnel waste heat, furnace-boiler integrated, membrane wall, and fire tube boilers
Plate Heat Exchangers: Fully welded pressure, vortex tube, and spiral tube heat exchangers
Incineration Auxiliary Equipment: Sludge dryers, custom burners, waste crushers, VOC catalysts
What are your technical advantages?
We hold 29 patented technologies covering incinerator structure optimization and heat recovery. Our first-class design team combines solid theoretical foundations with extensive practical experience, offering fast design responses and optimization suggestions tailored to client requirements and processes.
What does your service scope include?
We provide comprehensive services from project consultation and scheme design to equipment manufacturing, installation, commissioning, and support for pressure pipeline and boiler renovation.
Are there successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal, with典型案例 including organic waste gas RTO systems and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
Submit requirements through our official website or contact us directly:
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Do you have international business cooperation?
We hold independent import and export rights and provide equipment export and technical solution customization services for overseas customers.
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Contact Us at Any Time
+86 15606162805
Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
