Customized Pillow Plate Heat Exchanger
High-performance clamp-on heat exchanger designed for industrial applications with pressure ratings up to 150psi, manufactured from premium stainless steel materials.
Product Overview
Clamp-type heat exchangers offer exceptional vibration and shock resistance, making them ideal for industrial environments with complex vibration conditions. In workshops where large mechanical equipment operates, traditional heat exchangers may experience component loosening and connection damage due to vibration, compromising heat exchange efficiency and equipment lifespan. Our clamp-type heat exchanger features a specialized structural design that enhances overall stability, ensuring reliable operation in vibrating environments and providing continuous, stable heat exchange protection for industrial processes.
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Product Introduction
The clamp-type heat exchanger is an advanced derivative of pillow-shaped plate heat exchanger technology. It installs directly onto existing storage tanks or containers via clamping mechanisms, providing non-invasive heating and cooling capabilities without structural modifications.
Key Design Features
- Modular Structure: Supports double-layer embossed plates (symmetrical expansion channels) or single-layer embossed plates (substrate + expansion thin plate) with enhanced contact heat transfer efficiency through thermal conductive mud
- Quick Installation: No welding or modification required to original container structure; compatible with various tank shapes including cylindrical and special-shaped configurations
- Wide Compatibility: Suitable for food processing (dairy products, beverage containers), chemical reactors, oil tanks, fermentation tanks, and other industrial applications; improves convection efficiency while reducing energy consumption
Technical Specifications
| Category |
Parameter Description |
| Material |
Stainless steel (SS304, 316L, 2205 duplex steel), Hastelloy, titanium, etc. |
| Plate Thickness Combination |
Double-layer embossed board: 0.8mm+0.8mm, 1.0mm+1.0mm, 1.5mm+1.5mm, etc. Single-layer embossed board: 0.8mm+2.0mm, 1.0mm+2.5mm, 1.2mm+4-15mm, etc. |
| Heat Transfer Medium |
Air, water, steam, thermal oil, pure liquid medium |
| Maximum Pressure |
60 Bar |
| Surface Treatment |
Polishing, sandblasting and other customized treatments |
| Standard Specification |
DIN, GB, ISO, JIS, ASME and other international standards |
Key Advantages
- Clamp design enables quick disassembly and assembly for easy equipment cleaning, maintenance, and replacement without interfering with original container functionality
- Pillow-shaped expansion channel with thermal conductive mud contact layer enhances turbulent heat transfer, improving efficiency by 20%+; wide channel design reduces pressure drop and pumping energy consumption
- Full customization available for size, shape, and material selection including corrosion-resistant stainless steel and acid/alkali-resistant titanium alloy
- Flexible combination of single-layer/double-layer embossed plates to meet diverse heat load requirements
Applications
- Surface mounting on existing tanks or containers for heating or cooling applications
- Dairy processing tanks
- Beverage processing vessels
- Heating or cooling oil tanks
- Various reactors
- Extruder-dryers
- Heat sinks
- Fermenters and beer vessels
- Pharmaceutical and processing vessels
Research & Development
Ruiding has established the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the Key Laboratory of the JICUI-Ruidings Joint Innovation Center. Our laboratory is equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzers, high-temperature combustion rate analyzers, and rapid equilibrium flash point testers. We possess comprehensive capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis.
Related Products
Main Clients
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning services for industrial waste combustion treatment systems including thermal oxidizers (incinerators), heat recovery systems (boilers), pressurized vessels, flue gas treatment systems (DeSOx, DeNOx), and plate heat exchangers.
Ruiding holds Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certification, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for pressure vessels, and GC1, GC2 pressure pipeline designing & construction certificates.
With over 250,000 square meters of building area and nearly 300 professional technical staff, Ruiding has completed more than 500 engineering projects across various domestic and international industries, maintaining significant market share in the petrochemical sector.
Frequently Asked Questions
What is the company's main business?
We focus on R&D, design, production, installation, and commissioning of industrial waste (gas/liquid/solid) incineration treatment equipment and special boilers, along with supporting equipment such as heat exchangers and sludge dryers.
Do you have industry qualification certification?
We hold quality, environment, occupational health, and occupational hygiene and safety management system certifications, along with second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1/GC2 pressure pipeline design and installation certificates, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
What are the core products?
Waste Gas Incinerators: Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RCO), catalytic oxidation furnace (CO), high temperature thermal incinerator (TO), catalytic denitrification furnace (SCR)
Waste Liquid Incinerators: Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
Solid Incinerators: Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
A-level Boilers: Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
Plate Heat Exchangers: Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
Incineration Auxiliary Machines: Sludge dryer, customized burner, solid waste crusher, VOC catalyst
In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?
We hold 29 patented technologies covering incinerator structure optimization and heat recovery. Our first-class design team in China has mastered incinerator technology with solid theoretical foundations and extensive design experience. We combine domestic and international advanced device operations in our process and structural design, offering fast design response, timely modifications according to buyer requirements, and optimization suggestions based on client data and processes.
What does the service scope include?
We provide comprehensive services from project consultation, scheme design, equipment manufacturing to installation and commissioning, with support for pressure pipeline and boiler renovation.
Are there any successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO systems and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
Submit requirements through our official website online form, or contact us directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Is there any international business cooperation?
Holding independent import and export rights, we provide equipment export and technical solution customization services for overseas customers.