Good Sealing Performance Pillow Plate Fixture Customized High Pressure
Product Overview
This bulging plate features an advanced structural design optimized for superior sealing and heat exchange performance. The plate incorporates a sealing concave surface around the perimeter, paired with a compatible sealing gasket, significantly enhancing assembly sealing and eliminating leakage risks. The heat exchange area includes uniform arc concave grooves on the flat plate surface, with cross-set concave grooves on internal heat exchange plates and triangular concave grooves at the edges. This innovative combination creates efficient fluid guidance channels that maximize heat exchange surface area and generate turbulence at lower flow rates, resulting in enhanced thermal efficiency.
Technical Introduction
Specifically engineered for high-salt wastewater incineration flue gas applications containing 3-5 times the sodium chloride/sulfate particles of conventional dust, this modular plate heat exchanger features optimized bulging plates and flow channel design. With channel heights of 25-35mm and corrugated plates overlapping at 30°-45°, the system achieves dust flow rates of 0.8-1.2m/s (exceeding the 0.5m/s supercritical value), resulting in over 60% reduction in deposition rates.
Product Parameters
| Parameters |
Hot Side |
Cold Side |
| Heat Load |
1380 kW |
| Design Pressure |
25 kPa |
| Material |
S30408 |
| Medium Composition |
Flue Gas |
Air |
| Medium Flow |
28,446 Nm³/h |
25,400 Nm³/h |
| Inlet Temperature |
458℃ |
72.5℃ |
| Outlet Temperature |
338℃ |
220℃ |
| Resistance Drop |
~300 Pa |
~1000 Pa |
Key Advantages
Adaptation to Medium and High Temperature Dust and Corrosive Media: Designed for flue gas inlet temperatures of 458℃ and outlet temperatures of 338℃. S30408 material provides excellent resistance to high-temperature salt corrosion, while wide channel design prevents dust caking. Cold side air temperature rises to 220℃ with 1380kW heat load, significantly reducing subsequent treatment energy consumption.
Medium Flow and Resistance Balance Optimization: Optimized for flue gas flow of 28,446 Nm³/h and cold side flow of 25,400 Nm³/h. Flow channel design balances dust passability with heat exchange efficiency. Hot side resistance of 300Pa and cold side resistance of 1000Pa are achieved through plate corrugation optimization, reducing fan energy consumption.
Long-term Operation Stability: Wide channel design reduces cleaning frequency while S30408 corrosion resistance minimizes maintenance costs, making it ideal for continuous production in chemical wastewater applications.
Applications
- Dimple Jacket
- Clamp-on Heat Exchanger
- Pillow Plate Type Falling Film Chiller
- Ice Bank for Ice Thermal Storage
- Static Melting Crystallizer
- Sewage Water Heat Exchanger
- Heat Sink Heat Exchanger
- Evaporative Plate Condenser
- Dimpled Tank
- Immersion Heat Exchanger
- Flue Gas Heat Exchanger
- Reactor Internal Baffles Heat
- Bulk Solid Heat Exchanger
Research & Development
Ruiding has established the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the Key Laboratory of the JICUI-Ruidings Joint Innovation Center. The laboratory is equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. Capabilities include heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis.
Related Products
Main Clients
Company Introduction
Ruiding specializes in engineering, fabrication, construction, and commissioning services for industrial waste combustion treatment systems including thermal oxidizers (incinerators), heat recovery systems (boilers), pressurized vessels, flue gas treatment systems (DeSOX, DeNOx), and plate heat exchangers. The company holds Environmental Protection Engineering Class 2 EPC certification, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for pressure vessels, and GC1, GC2 pressure pipeline designing & construction certificates. With over 250,000 square meters of building area and nearly 300 professional technical staff, Ruiding has completed over 500 engineering projects across various domestic and international industries, with significant market share in the petrochemical sector.
Frequently Asked Questions
What is the company's main business?
Focus on R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment such as heat exchangers and sludge dryers.
Do you have industry qualification certification?
The company has passed quality, environment, occupational health, and occupational hygiene and safety management system certifications, and holds second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
What are the core products?
Waste gas incinerators (RTO, RCO, CO, TO, SCR), waste liquid incinerators, solid incinerators, A-level boilers, plate heat exchangers, and incineration auxiliary machinery including sludge dryers, customized burners, solid waste crushers, and VOC catalysts.
In what aspects are the technical advantages reflected?
We hold 29 patented technologies covering incinerator structure optimization and heat recovery. Our first-class design team combines solid theoretical foundation with rich practical experience, offering fast design response and optimization suggestions based on client requirements and processes.
What does the service scope include?
Full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, with support for pressure pipeline and boiler renovation.
Are there any successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal with typical cases including organic waste gas RTO systems and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
Submit needs through our official website online form or contact directly:
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
Is there any international business cooperation?
Holding independent import and export rights, we provide equipment export and technical solution customization services for overseas customers.