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Explosion Proof Regenerative Thermal Oxidation RTO Oxidizer Fully Automatic
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Explosion Proof Regenerative Thermal Oxidation RTO Oxidizer Fully Automatic
| Place of Origin | China |
| Brand Name | RUIDING |
| Certification | ASME/GB/ISO/EAC (EAEU) |
| Model Number | Regenerative thermal oxidizer |
Product Details
Solution:
RTO+TO
Thermal Efficiency:
≥95%
Heat Recovery Rate:
≥85%
Steam Output:
≥5 T/h
VOCs Purification Rate:
≥99%
Applicable Industries:
Chemical Industry
Delivery Time:
2-6months
Warranty:
1 Year
HS Code:
8417809090
Highlight:
Explosion Proof Regenerative Thermal Oxidation
,Explosion Proof RTO Oxidizer
,RTO Oxidizer Fully Automatic
Payment & Shipping Terms
Minimum Order Quantity
1
Price
Negotiable
Payment Terms
L/C,T/T
Product Description
Explosion Proof Regenerative Thermal Oxidation RTO Oxidizer
Fully Automatic Control with Negative Pressure Operation
A regenerative thermal oxidizer stores and releases thermal energy through heat storage media. It utilizes waste heat from high-temperature flue gas to preheat combustion air, significantly improving combustion efficiency. Ideal for high-energy-consuming industries including steel and glass manufacturing, with energy savings exceeding 30%.
System Overview
This specialized system is designed for low-concentration VOCs waste gas and organic waste liquid treatment in chemical processes such as maleic anhydride production. It employs a three-stage coordinated process of RTO thermal storage oxidation + TO high-temperature incineration + waste heat recovery to achieve simultaneous waste treatment and energy conversion. Through efficient heat exchange and deep decomposition at 800-1000°C, VOCs and harmful substances are completely mineralized. The integrated waste heat boiler converts incineration heat into industrial steam, creating a closed-loop "waste treatment and energy self-sufficiency" model with annual economic benefits reaching 135 million yuan.
| Waste Gas Treatment Capacity | ≥ 70,000 m³/h (low concentration VOCs waste gas) |
| Waste Liquid Treatment Capacity | Compatible with small amounts of high COD waste liquid co-treatment |
| Thermal Efficiency | Thermal storage efficiency ≥ 95%, system comprehensive heat recovery rate ≥ 85% |
| Steam Output | Customized according to working conditions, typical value ≥ 5 t/h (saturated steam) |
| Emission Indicators | VOCs purification rate ≥ 99%, dioxin < 0.1 ng TEQ/m³ |
| Applicable Industries | Chemical industry (maleic anhydride, acetic anhydride), petrochemical, pharmaceutical |
Operating Principle
The RTO system consists of insulated chambers filled with high-temperature ceramic media. Polluted air enters through an energy recovery chamber where ceramic media preheats it before introduction to the oxidation chamber. As air moves through the bed, temperature rises rapidly. Oxidation reactions occur in the combustion chamber, converting pollutants into CO₂ and water vapor while releasing significant thermal energy.
Hot, clean gas exits through the second recovery bed, transferring heat to the ceramic media. In the next cycle, the process stream reverses direction, utilizing stored heat to preheat incoming air. Periodic switching of inlet, outlet, and purge processes completes the preheating, oxidation, heat storage, and release stages. This heat storage process enables thermal energy reuse, reducing fuel consumption for preheating.
Automatic diverter valves controlled by the PLC system maintain optimal heat recovery efficiency through regular flow direction switching.
System Advantages
- Efficient Purification with Economic Benefits: RTO+TO process coupling ensures VOCs removal rate ≥99% while reducing compliance costs by 40%. Waste heat recovery generates annual steam value exceeding 100 million yuan with ≤3 year investment payback period.
- Compact Integration & Low-Cost Operation: Modular design reduces footprint by 30% compared to traditional equipment. Fully automatic control reduces gas consumption by 25% and operation manpower requirements by 50%.
- Industry-Leading Technical Verification: Domestic market share leader with 40+ large-scale thermal storage incineration projects. Specifically adapted for chemical process waste gas characteristics including n-butane and phthalic anhydride, solving corrosion problems from sulfur and halogen-containing waste gases.
- Environmental & Safety Assurance: Incineration tail gas undergoes rapid cooling + activated carbon adsorption + SCR denitrification, exceeding GB 31571-2015 standards. Explosion-proof design with negative pressure operation eliminates flammable gas leakage risks.
Research & Development
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and JICUI-Ruidings Joint Innovation Center Key Laboratory. Equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, and high-temperature combustion analyzers, the laboratory provides comprehensive testing capabilities for heavy metal analysis, elemental analysis, off-gas calorific value, and volatile waste analysis.
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning of industrial waste combustion treatment systems including thermal oxidizers, heat recovery systems, pressurized vessels, flue gas treatment systems, and plate heat exchangers.
With over 250,000 square meters of building area and nearly 300 professional staff, Ruiding has completed 500+ engineering projects across various industries, maintaining significant market share in the petrochemical sector.
Certifications & Qualifications
Environmental Protection Engineering Class 2 EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1/GC2 pressure pipeline certificates, and comprehensive quality, environment, and safety management system certifications.
Frequently Asked Questions
What is the company's main business?
Focus on R&D, design, production, installation and commissioning of industrial waste treatment equipment and special boilers, including supporting equipment such as heat exchangers and sludge dryers.
What are the core products?
- Waste gas incinerators: RTO, RCO, CO, TO, SCR systems
- Waste liquid incinerators: Organic, salt-containing, and heavy component residue systems
- Solid incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
- A-level boilers: Modular waste heat, tunnel waste heat, and integrated incineration boilers
- Plate heat exchangers: Fully welded pressure, vortex tube, and spiral tube systems
- Incineration auxiliary equipment: Sludge dryers, burners, crushers, and VOC catalysts
What technical advantages does Ruiding offer?
With 29 patented technologies covering incinerator optimization and heat recovery, Ruiding's design team combines solid theoretical foundation with practical experience, providing fast design response and optimization based on client requirements and processes.
What services are provided?
Full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, including pressure pipeline and boiler renovation support.
International Business Cooperation
Holding independent import and export rights, Ruiding provides equipment export and technical solution customization services for overseas customers.
Contact Information
Phone: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
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+86 15606162805
Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
