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Steam Recycling RTO Thermal Oxidizer Reduced Heat Exchange Loss Small Footprint
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Steam Recycling RTO Thermal Oxidizer Reduced Heat Exchange Loss Small Footprint
| Place of Origin | China |
| Brand Name | RUIDING |
| Certification | ASME/GB/ISO/EAC (EAEU) |
| Model Number | Regenerative thermal oxidizer |
Product Details
Waste Gas Treatment Capacity:
71603 Nm³/h
Steam Co-generation:
22 T/h
Steam Parameters:
4.3 MPaG
Steam Temperature:
435°C
Occupied Area:
60m×30m
Incineration Temperature:
950~1100°C
Delivery Time:
2-6months
Warranty:
1 Year
HS Code:
8417809090
Highlight:
Small Footprint RTO Thermal Oxidizer
,Steam Recycling RTO Thermal Oxidizer
,Small Footprint regenerative thermal oxidiser
Payment & Shipping Terms
Minimum Order Quantity
1
Price
Negotiable
Payment Terms
L/C,T/T
Product Description
Steam Recycling RTO Thermal Oxidizer
Advanced regenerative thermal oxidizer system featuring steam recycling technology, reduced heat exchange loss, and compact footprint design for industrial applications.
Overview
In steel rolling and heat treatment processes, our regenerative furnace achieves uniform temperature distribution through a two-way reversing combustion system, preventing local overburning or insufficient heating of steel billets. With high-temperature heat storage capacity exceeding 1200°C, it significantly reduces iron oxide scale generation and improves steel yield rates. Compared to traditional pusher furnaces, this system saves over 40% energy, making it standard equipment for modern steel plants aiming to reduce energy consumption per ton of steel.
Product Image
System Specifications
Custom-designed for 100,000 tons/year MMA (methyl methacrylate) units, this system employs RTO thermal storage oxidation with waste liquid coordinated incineration for high-concentration organic waste liquid and process waste gas treatment.
| Waste gas treatment capacity | 71,603 Nm³/h (including MMA process waste gas) |
| Concentrated process waste liquid treatment | 9,600 kg/h |
| Biochemical waste liquid treatment | 3,000 kg/h |
| Recombinant liquid treatment | 1,264 kg/h |
| Steam co-generation | 22 t/h (superheated steam) |
| Steam parameters | 4.3 MPaG, 435°C (direct production cycle use) |
| Footprint | 60m×30m (modular compact design) |
| Incineration unit | Waste liquid incinerator (950-1100°C) |
| Waste heat recovery | Waste heat boiler + high-temperature plate heat exchanger |
| Purification module | SNCR denitrification, semi-dry scrubber, induced draft fan |
| Pretreatment | Wastewater stripping tower system |
Operating Principle
The RTO system consists of insulated chambers filled with high-temperature ceramic media. Polluted air enters through an energy recovery chamber where ceramic media preheats it before reaching the oxidation chamber. As air moves through the bed, temperature rises rapidly, and oxidation reactions in the combustion chamber convert pollutants into CO₂ and water vapor, releasing significant thermal energy.
Hot, clean gas exits through the second recovery bed, transferring heat to ceramic media. In the next cycle, the process stream reverses direction, utilizing stored heat to preheat incoming air. Periodic switching of inlet, outlet, and purge processes completes preheating, oxidation, heat storage, and release stages, enabling thermal energy reuse and reduced fuel consumption.
Automatic diverter valves controlled by PLC systems maintain optimal heat recovery efficiency through regular flow direction switching.
Key Advantages
- Single system compatibility with three complex media types: concentrated waste liquid, biochemical waste liquid, and recombinant liquid
- Organic matter removal rate ≥99.9%, addressing variable waste liquid components and calorific value fluctuations in MMA processes
- Incinerator withstands temperatures up to 1100°C with ≥2 seconds residence time, ensuring complete decomposition of dioxins and difficult-to-degrade components
- Steam parameters adapted to chemical plant network requirements, reducing secondary heat exchange losses
- 15% reduced footprint compared to traditional incineration systems
- Integrated environmental compliance, steam reuse, and cost reduction solution for high-value chemical projects
Research & Development
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and JICUI-Ruidings Joint Innovation Center Key Laboratory, equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, and comprehensive analysis capabilities for heavy metals, elemental composition, and waste characterization.
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning of industrial waste combustion treatment systems including thermal oxidizers, heat recovery systems, pressure vessels, flue gas treatment systems, and plate heat exchangers.
With over 250,000 square meters of building area and nearly 300 technical staff, we have completed more than 500 engineering projects across various industries, maintaining significant market share in petrochemical sectors.
Certifications & Qualifications
Environmental Protection Engineering Class 2 EPC certificate, ASME Certification, Class A boiler manufacturing license, Class A boiler installation and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1/GC2 pressure pipeline certificates, and comprehensive quality, environment, and safety management system certifications.
Frequently Asked Questions
What is the company's main business?
Focus on R&D, design, production, installation and commissioning of industrial waste (gas/liquid/solid) incineration treatment equipment and special boilers, with supporting equipment including heat exchangers and sludge dryers.
What are the core products?
Waste gas incinerators: RTO, RCO, CO, TO, SCR systems
Waste liquid incinerators: Organic, salt-containing, and heavy component residue systems
Solid incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
A-level boilers: Modular, tunnel, integrated, and membrane wall designs
Heat exchangers: Fully welded pressure plate, vortex tube, and spiral tube types
Auxiliary equipment: Sludge dryers, burners, crushers, and VOC catalysts
Waste liquid incinerators: Organic, salt-containing, and heavy component residue systems
Solid incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
A-level boilers: Modular, tunnel, integrated, and membrane wall designs
Heat exchangers: Fully welded pressure plate, vortex tube, and spiral tube types
Auxiliary equipment: Sludge dryers, burners, crushers, and VOC catalysts
What technical advantages do you offer?
We hold 29 patented technologies covering incinerator structure optimization and heat recovery. Our design team combines solid theoretical foundation with practical experience, providing fast response design services and optimization recommendations based on client requirements.
What services do you provide?
Comprehensive services from project consultation, scheme design, equipment manufacturing to installation and commissioning, including pressure pipeline and boiler renovation support.
Do you serve international markets?
Yes, we hold independent import and export rights and provide equipment export and technical solution customization services for overseas customers.
Contact Information
Telephone: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
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+86 15606162805
Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
