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Easy Operation Modular Recuperative Catalytic Oxidizer Intelligent Temperature Control
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Easy Operation Modular Recuperative Catalytic Oxidizer Intelligent Temperature Control
| Place of Origin | China |
| Brand Name | RUIDING |
| Certification | ASME/GB/ISO/EAC (EAEU) |
| Model Number | Catalytic recuperative oxidizer |
Product Details
Catalyst Type:
Precious Metal Catalyst
Fuel Type:
Natural Gas, Propane, Or Diesel
Inlet/Outlet Connections:
Flanged Or Slip-on
Heat Recovery System:
Recuperative
Thermal Oxidation Process:
Catalytic Combustion
Application:
Industrial Air Emissions Treatment
Delivery Time:
2-6months
Warranty:
1 Year
HS Code:
8417809090
Highlight:
modular recuperative catalytic oxidizer
,recuperative catalytic oxidizer intelligent
,Easy Operation catalytic oxidiser
Payment & Shipping Terms
Minimum Order Quantity
1
Price
Negotiable
Payment Terms
L/C,T/T
Product Description
Easy Operation Modular Recuperative Catalytic Oxidizer
This catalytic furnace features a modular design with high flexibility and scalability. Each module can be combined and adjusted according to different production requirements, ensuring convenient installation and maintenance. The precise temperature control system maintains uniform and stable furnace temperatures, enabling more complete and stable catalytic reactions while improving product quality and consistency. User-friendly operation allows staff to quickly adapt, enhancing production efficiency.
Project Overview
Accepted Time: December 2022
Location: Shandong Qingdao
Solution: Catalytic Oxidation System
Pollution Source: Volatile Emissions
Location: Shandong Qingdao
Solution: Catalytic Oxidation System
Pollution Source: Volatile Emissions
This Catalytic Oxidation system was designed by Jiangsu Ruiding Environmental Engineering Co. as an EPC general contract for Qingdao Siyuan Chemical Co., Ltd. It specifically treats volatile emissions produced during chemical product manufacturing and transportation processes.
To meet Qingdao City emission standards while minimizing operational costs, we developed an economical solution featuring a novel off-gas treatment process of "cryogenic + CO" technology. This innovative approach replaces traditional cryogenic plus adsorption methods commonly used for tank area gas treatment.
The system handles 650 Nm³/h of tank area volatile gas and 350 Nm³/h of loading volatile gas. The 20×10 meter unit includes a three-stage condenser recoveree, reheater, catalytic reactor, electric heater, and other components. Emissions comply with standards through the combined cryogenic + CO unit.
Project Timeline:
Mechanical completion: October 30, 2022
Commissioning finished: November 20, 2022
Production operation: Early December 2022
Mechanical completion: October 30, 2022
Commissioning finished: November 20, 2022
Production operation: Early December 2022
Operating Principle
Before entering Catalytic Recuperative Oxidizers (CO), gas containing Volatile Organic Compounds (VOCs) is preheated through a heat exchanger. The preheated gas enters the CO unit and is elevated to the catalyst's working temperature, where an exothermic reaction converts pollutants into carbon dioxide and water vapor. Clean hot flue gas then passes through the heat exchanger, transferring thermal energy to incoming air before being discharged through a chimney.
Using catalysts with different oxidation temperatures allows for lower inlet temperatures (250-305°C). Heat released during oxidation in the catalytic bed raises the chamber temperature (typically to 300°C), depending on VOC concentration and calorific value. The lower inlet temperature reduces energy requirements for maintaining oxidation temperature, resulting in significant energy savings.
Key Advantages
- Lower ignition temperature achieves higher purification efficiency while optimizing heat exchange and heating efficiency, reducing energy consumption and operating costs
- Compact equipment layout saves construction and installation expenses while ensuring convenient operation and maintenance
- Advanced waste heat recovery system maximizes heat recuperation, enabling normal production without additional fuel while generating superheated high-temperature steam
- Rectangular catalytic reactor design facilitates catalyst loading, replacement, installation, and maintenance
- Catalysts (palladium and platinum stainless steel metal honeycomb) feature high activity, excellent high-temperature stability (up to 730℃), superior mechanical strength, extended lifespan (4-5 years), reduced resistance, and easy cleaning
Research & Development
Ruiding has established the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the Key Laboratory of the JICUI-Ruidings Joint Innovation Center. The laboratory is equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzers, combustion rate analyzers, and flash point testers.
Capabilities include heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis.
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning services for industrial waste combustion treatment systems including thermal oxidizers (incinerators), heat recovery systems (boilers), pressurized vessels, flue gas treatment systems (DeSOX, DeNOx), and plate heat exchangers.
Certifications & Qualifications:
Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate
ASME Certificate
Class A boiler manufacturing license
Class A boiler installation and Revamping & Maintenance certificate
A2 designing and manufacturing certificate for pressure vessel
GC1, GC2 pressure pipeline designing & construction certificate
Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate
ASME Certificate
Class A boiler manufacturing license
Class A boiler installation and Revamping & Maintenance certificate
A2 designing and manufacturing certificate for pressure vessel
GC1, GC2 pressure pipeline designing & construction certificate
Ruiding operates from over 250,000 square meters of building area with nearly 300 professional technical staff. We have completed over 500 engineering projects across various domestic and international industries, with significant market share in the petrochemical sector.
Frequently Asked Questions
What is the company's main business?
Focus on R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, plus supporting equipment including heat exchangers, sludge dryers, etc.
Do you have industry qualification certification?
We hold quality, environment, occupational health, and safety management system certifications, plus second-level environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing, A2 pressure vessel design and manufacturing, GC1/GC2 pressure pipeline design and installation, and Class A environmental pollution control qualifications.
What are the core products?
Waste gas incinerators: RTO, RCO, CO, TO, SCR
Waste liquid incinerators: Organic, salt-containing, heavy component residue
Solid incinerators: Rotary kiln, gas-controlled pyrolysis, fluidized bed, step-type
A-level boilers: Modular waste heat, tunnel waste heat, furnace-boiler integrated, membrane wall, fire tube
Plate heat exchangers: Fully welded pressure, vortex tube, spiral tube
Incineration auxiliary machines: Sludge dryers, burners, crushers, VOC catalysts
Waste liquid incinerators: Organic, salt-containing, heavy component residue
Solid incinerators: Rotary kiln, gas-controlled pyrolysis, fluidized bed, step-type
A-level boilers: Modular waste heat, tunnel waste heat, furnace-boiler integrated, membrane wall, fire tube
Plate heat exchangers: Fully welded pressure, vortex tube, spiral tube
Incineration auxiliary machines: Sludge dryers, burners, crushers, VOC catalysts
What are your technical advantages?
We hold 29 patented technologies covering incinerator structure optimization and heat recovery. Our first-class design team combines solid theoretical foundations with extensive practical experience, offering fast design responses and optimization suggestions based on client requirements and processes.
What does your service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, plus pressure pipeline and boiler renovation support.
Are there successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal with successful projects including organic waste gas RTO systems and chemical waste liquid incineration.
How to obtain cooperation or quotation?
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Do you have international business cooperation?
We hold independent import and export rights and provide equipment export and technical solution customization services for overseas customers.
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Contact Us at Any Time
+86 15606162805
Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
