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Horizontal Or Vertical Recuperative Catalytic Oxidizer Safety Explosion Proof
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Horizontal Or Vertical Recuperative Catalytic Oxidizer Safety Explosion Proof
| Place of Origin | China |
| Brand Name | RUIDING |
| Certification | ASME/GB/ISO/EAC (EAEU) |
| Model Number | Catalytic recuperative oxidizer |
Product Details
Control System:
Programmable Logic Controller (PLC)
Optional Features:
Heat Exchanger, Secondary Heat Recovery, Thermal Oxidizer Bypass
Technology:
Catalytic Oxidation
Airflow Capacity:
500-50000 SCFM
Efficiency:
Up To 99%
Thermal Oxidizer Design:
Horizontal Or Vertical
Delivery Time:
2-6months
Warranty:
1 Year
HS Code:
8417809090
Highlight:
vertical recuperative catalytic oxidizer
,Explosion Proof recuperative catalytic oxidizer
,Explosion Proof catalytic thermal oxidizer
Payment & Shipping Terms
Minimum Order Quantity
1
Price
Negotiable
Payment Terms
L/C,T/T
Product Description
Horizontal or Vertical Recuperative Catalytic Oxidizer - Safety Explosion Proof
High Conversion Rate Catalytic Recuperative Oxidizer for Complex Working Conditions
Overview
This catalytic furnace features an intelligent temperature control system utilizing advanced algorithms and sensor technology for real-time monitoring and automatic adjustment according to set temperature curves, ensuring precise and stable temperature control. With efficient catalytic performance and environmentally friendly low nitrogen emissions, it is widely applied across chemical, metallurgical, and environmental protection industries.
Project Details
Completion Time: December 2022
Location: Shandong Qingdao
Solution: Catalytic Oxidation System
Pollution Source: Volatile Emissions
Location: Shandong Qingdao
Solution: Catalytic Oxidation System
Pollution Source: Volatile Emissions
This Catalytic Oxidation system was designed by Jiangsu Ruiding Environmental Engineering Co. as an EPC general contract for Qingdao Siyuan Chemical Co., Ltd. It treats volatile emissions from chemical product manufacturing processes and loading/transportation operations.
To meet Qingdao City emission standards while minimizing operational costs, we implemented an innovative "cryogenic + CO" off-gas treatment process, replacing traditional cryogenic plus adsorption technology. The system handles 650 Nm³/h of tank area volatile gas and 350 Nm³/h of loading volatile gas within a 20×10 meter unit area, featuring three-stage condenser recovery, reheater, catalytic reactor, and electric heater components.
The project achieved mechanical completion on October 30, 2022, completed commissioning on November 20, 2022, and began official production operations in early December 2022.
Working Principle
Before entering Catalytic Recuperative Oxidizers (CO), gas containing Volatile Organic Compounds (VOCs) is preheated through a heat exchanger. The preheated gas enters the CO unit and is elevated to the catalyst's working temperature, where an exothermic reaction converts pollutants into carbon dioxide and water vapor. Clean hot flue gas then passes through the heat exchanger, transferring thermal energy to incoming air before being discharged through a chimney.
Using catalysts with different oxidation temperatures allows for lower inlet temperatures (250-305°C). Heat released during oxidation raises the chamber temperature (e.g., to 300°C), depending on VOC concentration and calorific value. The lower inlet temperature reduces energy requirements for maintaining oxidation temperature, resulting in significant energy savings.
Key Advantages
- Lower ignition temperature achieves higher purification efficiency with optimized heat exchange and heating efficiency, reducing energy consumption and operating costs
- Compact equipment layout saves construction and installation expenses while ensuring convenient operation and maintenance
- Advanced waste heat recovery system maximizes heat recuperation, enabling normal production without additional fuel while generating superheated high-temperature steam
- Rectangular catalytic reactor design facilitates easy catalyst loading, replacement, installation, and maintenance
- Palladium and platinum stainless steel metal honeycomb catalysts offer high activity, excellent high-temperature stability (up to 730℃), superior mechanical strength, extended lifespan (4-5 years), reduced resistance, and easy cleaning
Research & Development
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the JICUI-Ruidings Joint Innovation Center Key Laboratory. The facility is equipped with advanced detection equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzers, combustion rate analyzers, and flash point testers.
Related Products
Main Clients
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning services for industrial waste combustion treatment systems including thermal oxidizers (incinerators), heat recovery systems (boilers), pressurized vessels, flue gas treatment systems (DeSOx, DeNOx), and plate heat exchangers.
The company holds Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certification, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and maintenance certificates, A2 pressure vessel design and manufacturing certification, and GC1/GC2 pressure pipeline design & construction certificates.
With over 250,000 square meters of building area and nearly 300 professional technical staff, Ruiding has completed more than 500 engineering projects across various domestic and international industries, maintaining significant market share in the petrochemical sector.
Frequently Asked Questions
What is the company's main business?
Focus on R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, plus supporting equipment including heat exchangers and sludge dryers.
Do you have industry qualification certification?
The company holds quality, environment, occupational health, and safety management system certifications, plus second-level environmental protection engineering contracting, Class B environmental engineering design, Class A boiler manufacturing, A2 pressure vessel design and manufacturing, GC1/GC2 pressure pipeline design and installation, and Class A environmental pollution control qualifications.
What are the core products?
Waste gas incinerators: RTO, RCO, CO, TO, SCR systems
Waste liquid incinerators: Organic, salt-containing, and heavy component residue systems
Solid incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
A-level boilers: Modular waste heat, tunnel waste heat, integrated incineration systems
Plate heat exchangers: Fully welded pressure, vortex tube, spiral tube systems
Incineration auxiliary equipment: Sludge dryers, burners, crushers, VOC catalysts
Waste liquid incinerators: Organic, salt-containing, and heavy component residue systems
Solid incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
A-level boilers: Modular waste heat, tunnel waste heat, integrated incineration systems
Plate heat exchangers: Fully welded pressure, vortex tube, spiral tube systems
Incineration auxiliary equipment: Sludge dryers, burners, crushers, VOC catalysts
In what aspects are the technical advantages reflected?
With 29 patented technologies covering incinerator structure optimization and heat recovery, Ruiding maintains a first-class design team with solid theoretical foundations and extensive practical experience. The team combines advanced domestic and international operational knowledge to deliver rapid design responses and optimized solutions tailored to client requirements.
What does the service scope include?
Full-process services from project consultation, scheme design, and equipment manufacturing to installation and commissioning, including pressure pipeline and boiler renovation support.
Are there any successful cases for reference?
Serving multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal with典型案例 including organic waste gas RTO systems and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
Submit requirements through our official website form or contact directly:
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Is there any international business cooperation?
Holding independent import and export rights, we provide equipment export and technical solution customization services for overseas customers.
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Contact Us at Any Time
+86 15606162805
Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
