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Stable Operation Direct Thermal Oxidizer Low Failure Rate Reduced Pollutant Emissions
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Stable Operation Direct Thermal Oxidizer Low Failure Rate Reduced Pollutant Emissions
| Place of Origin | China |
| Brand Name | RUIDING |
| Certification | ASME/GB/ISO/EAC (EAEU) |
| Model Number | Direct fired thermal oxidizer |
Product Details
Steam Output:
340000 T/y
Steam Recovery Value:
High
Decomposition Temperature:
1200℃
Waste Water Treatment Capacity:
2.1 T/h
Waste Gas Treatment Capacity:
40000 Nm³/h
Thermal Efficiency:
≥85%
Delivery Time:
2-6months
Warranty:
1 Year
HS Code:
8417809090
Highlight:
Stable Operation Direct Thermal Oxidizer
,Reduced Pollutant Direct Thermal Oxidizer
,Reduced Pollutant direct fired furnace
Payment & Shipping Terms
Minimum Order Quantity
1
Price
Negotiable
Payment Terms
L/C,T/T
Product Description
Stable Operation Direct Thermal Oxidizer
Advanced thermal oxidation system with low failure rate and reduced pollutant emissions for industrial applications.
Overview
Our direct-fired thermal oxidizer features exceptional load regulation capability, allowing flexible adjustment according to operational requirements while maintaining stable performance across various working conditions. Engineered for both continuous high-load production and intermittent low-load heating demands, this system delivers consistent energy output to ensure reliable heat energy for production processes.
Constructed with premium materials and advanced manufacturing processes, the equipment undergoes rigorous quality inspection and performance testing to guarantee long service life and sustained operational efficiency.
System Specifications
This 150,000 ton/year CHP propylene oxide project utilizes an integrated high-temperature oxidation process with waste heat cascade utilization for complex, high-concentration petrochemical waste streams. The system achieves thorough organic decomposition at 1200°C while recovering heat through membrane wall boilers to produce industrial-grade superheated steam.
| Waste Gas Treatment Capacity | 40,000 Nm³/h (complex component petrochemical waste gas) |
| Wastewater Treatment Capacity | 2.1 t/h (high-concentration organic wastewater) |
| Superheated Steam Output | 39 t/h |
| Steam Parameters | 4.0 MPaG, 425°C (directly used in production process) |
| Floor Area | 60m×30m (intensive module design) |
Operating Principle
The Direct Thermal Oxidizer (DTO) initially heats the combustion chamber to the required temperature using fuel. Volatile Organic Compounds (VOCs) are then introduced and decompose into CO₂ and water vapor at high temperatures, releasing substantial thermal energy. External equipment including heat exchangers and boilers recover this thermal energy from the purified high-temperature flue gas, achieving significant energy savings and consumption reduction.
Our engineering team provides customized, cost-effective VOCs treatment solutions based on airflow volume, composition, concentration, and required removal efficiency. When waste gas concentration is sufficiently high, the system can operate without additional fuel input, maintaining furnace temperature through self-sustaining combustion at moderate Lower Explosive Limits.
Key Advantages
- High-temperature operation at ≥1200°C with ≥2 seconds residence time ensures ≥99.9% decomposition rate of VOCs and toxic byproducts. Integrated waste gas/wastewater treatment addresses challenges of multiphase flow, high salt content, and coking in petrochemical processes.
- Membrane wall boiler thermal efficiency ≥85% with annual steam output ≈340,000 tons (4.0MPaG/425°C). Direct production equipment drive capability generates annual energy savings exceeding 80 million yuan. Multi-stage heat exchange design reduces comprehensive energy consumption by 30% compared to traditional systems.
- Advanced flue gas treatment combining bag dust removal and SCR denitrification achieves particulate matter <10 mg/m³ and NOx <50 mg/m³, exceeding special emission limits. Wastewater COD removal rate ≥99.5% with no secondary pollution risk.
- Fully automated control system with gas consumption <3.5 Nm³/ton steam reduces operation and maintenance costs by 40%.
- Supports China's first CHPPO technology implementation, solving environmental protection challenges in propylene oxide processing. 100% localization rate for core thermal oxidation equipment breaks cross-technology monopolies.
Research & Development
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the JICUI-Ruidings Joint Innovation Center Key Laboratory.
Our laboratory features advanced analytical equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzers, combustion rate analyzers, and flash point testers. Capabilities encompass heavy metal analysis, elemental analysis, off-gas calorific value assessment, ash melting point detection, boiler water quality testing, sewage analysis, and volatile waste characterization.
Company Profile
Ruiding specializes in engineering, fabrication, construction, and commissioning services for industrial waste combustion treatment systems, including thermal oxidizers (incinerators), heat recovery systems (boilers), pressurized vessels, flue gas treatment systems (DeSOX, DeNOx), and plate heat exchangers.
We hold Environmental Protection Engineering Class 2 EPC certification (waste gas, waste liquid, waste solid treatment), ASME Certification, Class A boiler manufacturing license, Class A boiler installation and maintenance certificates, A2 pressure vessel design and manufacturing certification, and GC1/GC2 pressure pipeline design & construction certificates.
With over 250,000 square meters of building area and nearly 300 professional technical staff, we have completed more than 500 engineering projects across various domestic and international industries, maintaining significant market presence in the petrochemical sector.
Frequently Asked Questions
What is the company's main business?
We focus on R&D, design, production, installation, and commissioning of industrial waste treatment equipment (waste gas/waste liquid/solid waste incineration) and specialty boilers, plus supporting equipment including heat exchangers and sludge dryers.
Do you have industry qualification certification?
We maintain comprehensive certifications including quality, environment, occupational health, and safety management systems. Our credentials include second-level environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing, A2 pressure vessel design and manufacturing, GC1/GC2 pressure pipeline design and installation, and Class A environmental pollution control qualifications.
What are the core products?
Waste Gas Incinerators: RTO, RCO, CO, TO, SCR systems
Waste Liquid Incinerators: Organic, salt-containing, and heavy component residue systems
Solid Incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
A-level Boilers: Modular waste heat, tunnel waste heat, furnace-boiler integrated, membrane wall, and fire tube boilers
Plate Heat Exchangers: Fully welded pressure, vortex tube, and spiral tube models
Incineration Auxiliary Equipment: Sludge dryers, custom burners, waste crushers, VOC catalysts
Waste Liquid Incinerators: Organic, salt-containing, and heavy component residue systems
Solid Incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type systems
A-level Boilers: Modular waste heat, tunnel waste heat, furnace-boiler integrated, membrane wall, and fire tube boilers
Plate Heat Exchangers: Fully welded pressure, vortex tube, and spiral tube models
Incineration Auxiliary Equipment: Sludge dryers, custom burners, waste crushers, VOC catalysts
In what aspects are the technical advantages reflected?
We hold 29 patented technologies covering incinerator structure optimization and heat recovery. Our first-class design team combines solid theoretical foundation with extensive practical experience, delivering rapid design responses and optimized solutions tailored to client requirements and processes.
What does the service scope include?
We provide comprehensive services from project consultation and scheme design to equipment manufacturing, installation, and commissioning, including pressure pipeline and boiler renovation support.
Are there any successful cases for reference?
We have served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal, with典型案例 including organic waste gas RTO systems and chemical waste liquid incineration projects.
How to obtain cooperation or quotation?
Submit requirements through our official website or contact directly:
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
Is there any international business cooperation?
Holding independent import and export rights, we provide equipment export and technical solution customization services for international customers.
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Contact Us at Any Time
+86 15606162805
Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
